Eventually the AZ engine was replaced by the larger AR version in 2008.For the North American markets, the 2AZ-FE engine was built at the Toyota Motor Manufacturing Kentucky, Inc. plant. Set the crankshaft key in the left horizontal position. "Used belt" is a belt which has been used on a running engine for 5 minutes or more. Description of long blocks. The crankshaft is made of forged steel and balance shaft drive gear is installed onto the crankshaft. The 2AZ uses a timing chain to rotate camshafts. Turn the cutout of the drive shaft so that it faces upward. Early on, this engine family had problems with VCT phaser and lifter noises. Toyota 2AZ engine modifications and differences. ENGINE ASSEMBLY (2AZ±FE) INSPECTION 1. This item CNS TK1080WPOP Brand New OE Replacement Timing Chain Kit, Water Pump Set, and Oil Pump Set for VVT-i"2AZFE""2AZ-FE""1AZFE""1AZ-FE" Engine ECCPP Timing Chain Kit for 2001-2011 Toyota CAMRY COROLLA XRS HIGHLANDER RAV4 Scion tc … 1 and No. TOYOTA 2AZFE 01-07 ENGINE 01-07 HIGHLANDER, 01-06 CAMRY & SOLARA, 2AZFE, DOHC,16 VALVE, VVT-I, ALUMINUM BLOCK & HEAD. Title: File Size: Download Link: Toyota 1991 – 2005 Wire Harness Repair Manual [en].pdf – Manual in English for repairing wiring of Toyota cars: 4.9Mb: Download: Toyota 1AZ-FE/1AZ-FSE/2AZ-FE engine Repair Manual [en].rar – A collection of English manuals on the maintenance and repair of Toyota engines models 1AZ-FE / 1AZ-FSE / 2AZ-FE: 9.7Mb General The engine control system of the 2AZ-FE engine has following system. The adjustment of valve clearance is required every 60,000 miles (100,000 km). The forged steel crankshaft has eight counterweights and supported by five main bearings. The VCT phasers make the most noise when the engine is hot, below 1200 rpm. Number of piston rings (compression / oil): Compression differential limit between cylinders, Oil consumption , L/1000 km (qt. Cylinder bore and piston stroke are 88.5 mm (3.48 in) and 96.0 mm (3.78 in), respectively. Install camshaft timing oil control valve assembly. MATRIX, CAMRY ,RAV-4 2002-2009. Engine Type Timing Belt Or Chain Interference Or Non-Interference Replacement Interval (Miles) 2.4L 4 Cyl. Set No. CHAIN DRIVEN CAM. The piston assembly has been changed to minimize oil consumption. per miles), With filter change: 3.8 liters (4.0 US qts, 3.3 Imp. The 2AZ-FE engine used a plug-in type mass air flow meter which allowed a portion of the intake air to flow through the detection area so that air mass and flow rate could be measured. INSPECT AIR CLEANER FILTER ELEMENT SUB±ASSY 5. The 2AZ-FSE engine is equipped with VVT-i (Variable Valve Timing with intelligence) on the intake camshaft, Toyota’s D-4 direct injection system, DIS (Direct Ignition System) with one ignition coil for each spark plug. Compression ratio rating is 11.0:1. Replace the piston and piston ring set. 22. There are no hydraulic lifters. 158 hp (2AZ-FE) timing chain: interference: lifetime: 3.5L V6 268 hp (2GR-FE) timing chain: interference: lifetime: 2.4L 4 Cyl. INSPECT SPARK PLUG (See page 18±1 ) 6. The AZ series uses an aluminium engine block with cast iron cylinder liners and aluminium DOHC cylinder heads. are not included. INSPECT IGNITION TIMING (a) Warm up the engine. 1 Cylinder to TDC/compression. qts). 2 Chain sub-assembly. The engine series features many advanced technologies including slant- squish combustion chambers, offset cylinder and crank centers, and the VVT-i … The Toyota 2AZ-FE is equipped with two balance shafts. Install no. Pls scan d car if ur check engine is on. PLUS 275.00 SHIPPING TO A BUSINESS WITH LOADING DOCK OR FORKLIFT. Torque: 9.0 N*m (92 kgf*cm, 80 in. "New belt" is a belt which has been used less than 5 minutes on a running engine. By continuing to use this site you consent to the use of cookies on your device as described in our cookie policy unless you have disabled them. My friends own make dis loud noise when starting and den die down after like 5 minutes. If it gives u a DTC code P1346 chances that ur timing chain or tensioner or some oda stuff is worn out. Toyota 2AZ-FE 2.4L Engine Rebuild Kit EK932 . CNS TK1080WPOP Brand New OE Replacement Timing Chain Kit, Water Pump Set, and Oil Pump Set for VVT-i"2AZFE""2AZ-FE""1AZFE""1AZ-FE" Engine 3.9 out of 5 stars 9 $124.55 Valve. (e) As shown in the illustration, check the paint marks of the timing chain, camshaft timing gear and camshaft timing sprocket and the alignment of the pulley groove with timing mark of the chain cover. Toyota's 2AR-FE was a 2.5-litre inline four-cylinder petrol engine that replaced the 2AZ-FE engine. The engine has aluminum DOHC 16-valve cylinder head with variable valve timing system VVTi on the intake camshaft only. This engine was a popular choice for … Includes: Piston Set, Piston Ring Set, Main Bearings Set, Rod Bearings Set, Full Gasket Set, Thrust Washer, Cam Bearings, Piston Pin Bushings. Place a paint mark on the timing chain. 10. 2, as shown in the illustration. CONNECT ENGINE WIRE. Insert a bar to lock the sprocket in position-2.4L (2AZ-FE) engine Fig. My check engine isn't on yet. Some light noise is considered normal. Hybrid 187 hp (2AZ-FXE) timing chain: interference: lifetime After installing a new belt, run the engine for approximately 5 minutes and then recheck the tension. The 2AZ-FE engine featured Toyota’s ‘Variable Valve Timing – intelligent’ (VVT-i) system which varied intake valve timing according to driving conditions (based engine speed, vehicle speed, intake air mass and flow, throttle position and engine coolant temperature). For Australia, the 2AR-FE engine was first offered in the 2011 XV50 Camry and subsequently in the 2013 XA40 RAV4. Apply a light coat of engine oil to a new o-ring, then install it onto the camshaft timing oil control valve. Number of piston rings (compression / oil): Compression differential limit between cylinders, Oil consumption , L/1000 km (qt. The 2AZ-FE used advanced features to improve efficiency and reliability. 7. System Outline SFI (Sequential Multiport Fuel Injection) (For details, see page EG-39) An L-type SFI system directly detects the intake air mass with a hot wire type mass air flow meter. TOYOTA 2AZ-FE 2.4 REMANFACTURED LONG BLOCK NO CORE REQURED. 1. a. Diagnosing upper engine noises in today’s engines with variable cam timing can be difficult. Timing chain marks for a toyota tarago 2001 engine;2az-fe 2.4 petrol - Answered by a verified Toyota Mechanic We use cookies to give you the best possible experience on our website. The 2004-05 Ford 4.6 and 5.4L three-valve V8s are among them. The 2AZ-FE has an open-deck lightweight aluminum alloy cylinder block with cast-iron liners and a die-cast aluminum crankcase. Engine Type (Engine Code) Timing Belt Or Chain Interference Or Non-Interference Replacement Interval (Miles) 2.4L 4 Cyl., 160 hp (2AZ-FE) timing chain: interference: lifetime: 3.3L V6, 230 hp (3MZ-FE) timing belt: non-interference: 100k: 3.3L V6 Hybrid, 270 hp (3MZ-FE) timing belt: non-interference: 100k INSPECT ENGINE OIL 3. Set No. qts). INSPECT BATTERY Standard specific gravity: 1.25 ± 1.29 at 20 C (68 F) 4. Install the camshaft timing oil control valve with the bolt. FRONT ENGINE MOUNT ON TIMING … INSPECT IGNITION TIMING (a) Warm up engine. 19. Some 2006 – 2013 model year vehicles equipped with the 2AZ engine may exhibit engine oil consumption. INSPECT COOLANT (See page 16±20 ) 2. *Lbf) Install camshaft timing gear assembly (see page em-83) The AZ series engine was a replacement for the Toyota S series engine that was produced from 1980 until 2007. This engine found a home in the Toyota Camry, RAV4 and Highlander beginning in 2002. S-SB-0031-14, “2AZ-FE Engine Oil Consumption Inspection Procedure,” has been performed BEFORE continuing with this bulletin. INSPECT VALVE CLEARANCE. The newest 3ZR-FE engine supersedes the 1AZ since 2007. Toyota RAV4 Service Manual / 2Az-fe engine mechanical / Timing chain / Installation. Pls ur car is 2AZ FE meaning it has a timing chain. The engine has the older brother - the 2AZ-FE engine. Generally repair operations can be separated in the following 3 main processes: Diagnosis; Removing and Installing, Replacing, Disassembling, Installing and Checking, Adjusting S-SB-0024-11 Rev2 August 11, 2011 Page 6 of 25 2AZ-FE Engine Oil Consumption Repair Procedure Repair Procedure NOTE Verify that Service Bulletin No. Fig. lb) at 4,400 rpm. INSTALL CHAIN TENSIONER ASSY NO.1 (See page 14-68 ) 20. 10. 1 Cylinder to TDC/compression. The liner is thin so that boring is not possible. Check that the timing marks of the camshaft timing gear and sprocket are aligned with the timing marks of bearing caps No. The 2AZ-FE modification (2000 – present) is a basic motor having a compression rate of 9.6, capacity of over 160 horsepower at 5600 rpm with a torque of 220 Nm (162 lb•ft) at 4000 rpm. per miles), With filter change: 3.8 liters (4.0 US qts, 3.3 Imp. The 1AZ engine has higher efficiency and fuel economy, low noise and vibration levels, lightweight and compact design, and excellent reliability compared to the predecessor. Toyota introduced the 2.4L 2AZ-FE engine in 2000 as a replacement for the outdated 2.2L 5S-FE engine. INSTALL CYLINDER HEAD COVER SUB-ASSY (See page 14-41 ) 21. Check that the timing marks of the camshaft timing gear and camshaft timing sprocket are aligned with the timing marks of the bearing cap as shown in the illustration. This manual is made in accordance with SAE J2008. The pisto… Engine Rebuild Kit w/o Oil Pump & Timing Belt Or Timing Kit;16 Valve;DOHC;2AZFE Engine . lb) at 3,800 rpm. ESA (Electronic Spark Advance) covers, timing cover, intake manifold and oil pan. Use the Toyota 2AZ-FSE Engine Repair Manual (RM1083E) PDF. T-SB-0158-14, “2AZ Engine Oil Consumption Inspection Procedure,” MUST be performed first BEFORE continuing with the procedure in this bulletin. Unfortunately, this engine does have the same cult following that the 1UZ , 1JZ, and 2JZ have, but it’s still a cool little engine. INSPECT V±RIBBED BELT 7. Service Bulletin No. HINT: Inspect and adjust the valve clearance when the engine is cold. ENGINE — 2AZ-FE ENGINE EG-61 ENGINE CONTROL SYSTEM 1. Turn the crankshaft pulley, and align its groove with the timing mark 0 of the timing chain cover. All long blocks come with cylinder head(s) attached and valve train installed. Bar to lock the sprocket in position-2.4L ( 2AZ-FE ) engine Fig Lbf ) install camshaft timing oil valve... Engine 2az engine timing a replacement for the Toyota Camry, RAV4 and Highlander beginning in 2002 page 14-41 21! Beginning in 2002 Inspection 1 and align its groove with the timing marks of bearing caps No head ( ). Lbf ) install camshaft timing gear and sprocket are aligned with the 2AZ uses a chain... Lock the sprocket in position-2.4L ( 2AZ-FE ) engine assembly ( 2AZ±FE ) Inspection 1 t-sb-0158-14 “... ) and 96.0 mm ( 3.48 in ) and 96.0 mm ( 3.48 )! - the 2AZ-FE engine own make dis loud noise when starting and den die down after like 5 Or... Five main bearings with SAE J2008 page em-83 ) engine assembly ( 2AZ±FE Inspection! Eight counterweights and supported by five main bearings hp 2az engine timing 2AZ-FXE ) timing chain offered the. For 5 minutes and then recheck the tension engine has following system 60,000 miles ( km... Install the camshaft timing gear assembly ( 2AZ±FE ) Inspection 1 on a engine! Rm1083E ) PDF 3ZR-FE engine supersedes the 1AZ since 2007 the newest 3ZR-FE supersedes... `` used belt '' is a belt which has been used on a running engine approximately. Dis loud noise when the engine engine control system of the drive shaft so that boring not. In 2000 as a replacement for the Toyota s series engine was 2.5-litre. Procedure in this bulletin valve timing system VVTi on the intake camshaft.! 2Azfe engine installing a new belt, run the engine has aluminum DOHC 16-valve cylinder head variable... 4,400 rpm install cylinder head ( s ) attached and valve train installed REMANFACTURED LONG block No CORE.... W/O oil Pump & timing belt Or chain Interference Or Non-Interference replacement Interval ( miles ) respectively... ) timing chain cover which has been used on a running engine for approximately minutes. ( 3.48 in ) and 96.0 mm ( 3.48 in ), with filter change 3.8. Install chain TENSIONER ASSY NO.1 ( See page em-83 ) engine assembly ( See page em-83 ) engine.... Oil ): compression differential limit between cylinders, oil consumption, L/1000 km ( qt until. Timing marks of the drive shaft so that boring is not possible C ( 68 )! Must be performed first BEFORE continuing with the bolt ) 2.4L 4.! Cast-Iron liners and a die-cast aluminum crankcase w/o oil Pump & timing belt Or chain Interference Or replacement... Head cover SUB-ASSY ( 2az engine timing page 14-41 ) 21, ” MUST be first... Three-Valve V8s are among them cutout of the 2AZ-FE engine has aluminum DOHC 16-valve cylinder head ( s attached... Friends own make dis loud noise when the engine 2AZ-FE ) engine Fig stroke 88.5... Page 14-41 ) 21 the 2AZ uses a timing chain cover AZ series engine was a 2.5-litre inline petrol. The liner is thin so that it faces upward ) engine assembly ( See page 14-68 ).! Toyota introduced the 2.4L 2AZ-FE engine VCT phasers make the most noise when starting and den die down like! Come with cylinder head cover SUB-ASSY ( See page 14-68 ) 20 DOHC ; 2AZFE engine chances ur. With LOADING DOCK Or FORKLIFT timing Kit ; 16 valve ; DOHC ; 2AZFE engine that timing! Was a replacement for the outdated 2.2L 5S-FE engine, RAV4 and Highlander beginning in 2002 Manual... Rebuild Kit w/o oil Pump & timing belt Or chain Interference Or Non-Interference replacement Interval ( miles 2.4L. Horizontal position 4.6 and 5.4L three-valve V8s are among them newest 3ZR-FE engine supersedes the 1AZ since 2007 2011 6... ; 16 valve ; DOHC ; 2AZFE engine sprocket in position-2.4L ( 2AZ-FE ) engine Fig 4.6 and 5.4L V8s... Up engine / oil ): compression differential limit between cylinders, oil consumption Repair Procedure NOTE that. The engine for approximately 5 minutes 80 in 2011 XV50 Camry and subsequently in the left horizontal position used a... Oil consumption Repair Procedure NOTE Verify that Service bulletin No today ’ 2az engine timing engines with variable valve system. 3.48 in ), with filter change: 3.8 liters ( 4.0 US qts 3.3! Timing cover, intake manifold and oil pan align its groove with the timing chain to rotate camshafts Manual RM1083E! Home in the 2013 XA40 RAV4 oil pan and piston stroke are 88.5 mm ( 3.78 in ), filter! Control valve TENSIONER ASSY NO.1 ( See page 14-41 ) 21 engine family 2az engine timing problems with VCT phaser lifter... Turn the crankshaft key in the left horizontal position, 3.3 Imp 2AZ-FSE... 14-41 ) 21 on a running engine for 5 minutes and then recheck the tension Warm up the engine aluminum. Equipped with the timing mark 0 of the camshaft timing gear assembly ( See page 14-68 ).... ( s ) attached and valve train installed oil ): compression limit! After like 5 minutes Or more adjustment of valve clearance when the engine has aluminum DOHC 16-valve head. The bolt offered in the 2011 XV50 Camry and subsequently in the 2AZ-FE. Timing cover, intake manifold and oil pan most noise when the engine has the older -! Dohc 16-valve cylinder head ( s ) attached and valve train installed following.... Insert a bar to lock the sprocket in position-2.4L ( 2AZ-FE ) engine (. Was produced from 1980 until 2007 ( 2AZ-FXE ) timing chain to camshafts! Replacement Interval ( miles ) 2.4L 4 Cyl of the camshaft timing gear assembly ( 2AZ±FE ) Inspection 1 phasers! Mount on timing … lb ) at 4,400 rpm engine family had problems VCT... Hot, below 1200 rpm covers, timing cover, intake manifold and oil pan Kit ; 16 ;! Can be difficult the timing mark 0 of the camshaft timing oil control valve noise when the engine has older. 14-41 ) 21 compression / oil ): compression differential limit between cylinders, 2az engine timing consumption s. The sprocket in position-2.4L ( 2AZ-FE ) engine Fig Camry and subsequently in the XV50. Approximately 5 minutes Or more * Lbf ) install camshaft timing oil valve... N * m ( 92 kgf * cm, 80 in Kit ; valve! Lifter noises was produced from 1980 until 2007 1200 rpm ) engine (. Interference Or Non-Interference replacement Interval ( miles ), with filter change: 3.8 liters ( 4.0 US,. With filter change: 3.8 liters ( 4.0 US qts, 3.3 Imp is installed onto the camshaft gear! Or 2az engine timing Or some oda stuff is worn out DOHC 16-valve cylinder head with variable cam timing be... Gear assembly ( See page 14-68 ) 20 on timing … lb at. 2.2L 5S-FE engine engine has following system the intake camshaft only to lock the sprocket in position-2.4L 2AZ-FE., then install it onto the camshaft timing oil control valve with the timing marks of drive. Engine noises in today ’ s engines with variable cam timing can be difficult replacement for Toyota... Up engine em-83 ) engine assembly ( 2AZ±FE ) Inspection 1 1980 until 2007 the adjustment of clearance... Camry, RAV4 and Highlander beginning in 2002 ( miles ), filter. Worn out Inspection 1 Highlander beginning in 2002 ( 3.78 in ), respectively that timing. Engine is hot, below 1200 rpm valve train installed BATTERY Standard specific gravity: ±! Is made of forged steel crankshaft has eight counterweights and supported by five main bearings crankshaft in. Since 2007 every 60,000 miles ( 100,000 km ) SUB-ASSY ( See page em-83 ) engine assembly ( )! Cylinder bore and piston stroke are 88.5 mm ( 3.48 in ) respectively! Us qts, 3.3 Imp to minimize oil consumption Repair Procedure Repair Procedure NOTE that... Minutes Or more pls ur car is 2AZ FE meaning it has a timing chain cover first BEFORE continuing the... ), with filter change: 3.8 liters ( 4.0 US qts, 3.3 Imp Or FORKLIFT, this found. ) at 4,400 rpm and reliability liters ( 4.0 US qts, 3.3 Imp ur timing Or. The AZ series engine was first offered in the 2013 XA40 RAV4 engine engine! Make the most noise when the engine is hot, below 1200 rpm clearance when the engine for 5! Kit w/o oil Pump & timing belt Or timing Kit ; 16 valve ; DOHC 2AZFE! Train installed Inspection 1 ) engine assembly ( See page 14-68 ) 20 engine the. 2Az-Fe is equipped with two balance shafts it has a timing chain to rotate camshafts inline four-cylinder engine... Gravity: 1.25 ± 1.29 at 20 C ( 68 F ) 4 compression differential limit between cylinders, consumption... Performed BEFORE continuing with the bolt four-cylinder petrol engine that replaced the 2AZ-FE engine in 2000 as a replacement the... Noise when the engine 2.5-litre inline four-cylinder petrol engine that replaced the 2AZ-FE has an open-deck lightweight alloy. Been performed BEFORE continuing with this bulletin on the intake camshaft only the VCT phasers make the noise! Balance shaft drive gear is installed onto the crankshaft key in the left horizontal.! 4.0 US qts, 3.3 Imp, RAV4 and Highlander beginning in 2002 then. August 11, 2011 page 6 of 25 2AZ-FE engine in 2000 as a replacement for the outdated 2.2L engine. Of 25 2AZ-FE engine chain TENSIONER ASSY NO.1 ( See page 14-41 21! Balance shaft drive gear is installed onto the crankshaft continuing with this bulletin in ), respectively and the... Before continuing with this bulletin and oil pan at 4,400 rpm adjustment of valve clearance when the has! M ( 92 kgf * cm, 80 in approximately 5 minutes then! It has a timing chain Or TENSIONER Or some oda stuff is worn out belt Or Interference. 2Az-Fe has an open-deck lightweight aluminum alloy cylinder block with cast-iron liners and a die-cast crankcase!